The sight of glass lifters carefully lifting and installing glass panes is a marvelous sight. But what if the machine suddenly breaks down?That can be immensely frustrating. It obstructs the workflow causing delay and havoc.
All machinery requires maintenance to ensure its proper working. For machines as useful as glass lifters, it is essential that they are well maintained to ensure long-term functionality. Let us look into the maintenance of glass lifting machines to ensure long term functionality.
Why is Maintenance Essential?
Lack of optimal maintenance will affect the overall performance of the system. Hence it is essential that the machine undergoes proper checking to detect malfunctions and rectify it accordingly. The process of maintenance involves the regular checkups to prevent any breakdown; rectifying issues after the problem arises and analyzing the pattern to develop effective solutions.
The Elements To Inspect and Maintain
1. Vacuum Suction Pads
- Being the part that comes into primary contact with the glass pane, it is important to see to it that the vacuum pads are cleaned on a regular basis. Daily use of the machine will result in the accumulation of dust and debris in the pad. Hence it should be cleared of all the grit.
- A soft brush or cloth can be used to clean the suction pads. While cleaning it is advisable to check for wear and tare. After cleaning, rinse the pad with water and let it dry completely.
- Cleaning the suction pad is crucial for maintaining its firm grip on the material.
2. Vacuum Power System
- Ensure that the power system is functioning at its best. Vacuum pumps generate the suction power required for the proper adhesion of the pad to the glass panel. Hence it is necessary to inspect the pump regularly for any sign of leak.
- On detection of any abnormalities, always consult a technician for further assistance. It is advisable to change the oil of the pump to maintain its efficiency. the material.
3. Structural Components
- It is important to check for rust and weakness of the mobile elements including the joints of the glass lifting machine.
- Regular lubrication of the locomotive parts of the glass lifter will ensure smooth mobility and operation.
4. Control Panel
- Check for any technical glitches of the control panel and the wiring system and rectify it for the proper controlling of the machine.
Cleaning and Storage of the Glass Lifters
- Storage of the glass lifter while not in use is also essential. Make sure not to expose the machine in extreme climate conditions. For instance prolonged exposure to sunlight might cause damage to the suction cup and other parts of the machine.
- It is important that the glass lifting machine is stored in a secure place, guarding it from any potential damage.
Provide Proper Training and Guidelines
- Proper training and guidance should be given to the technicians who operate the glass lifting machine, so that they can identify the signs of possible malfunction and act accordingly.
Schedule the Maintenance
- Maintaining a regular check-up schedule will be helpful in keeping a track of the repairs done, the parts replaced and various other aspects related to it.
- Scheduling weekly, monthly and yearly inspection will ensure the efficient functioning of the machine.
- Hire a professional technician for complex tasks and repairs.
